Description

Table of Contents

Product Overview:
The engineered Tube Settler Media is an industrial-grade, high-rate clarification component engineered specifically for contemporary residential kitchens, apartment dining spaces, executive office suites, and medical clinics. Built with durable high-density PVC or virgin polypropylene sheets, thermoformed chevron hexagonal channels, reinforced solvent-welded joints, and standard module blocks, this Tube Settler Media delivers continuous high-clarity effluent production on demand. It connects seamlessly to any multi-stage Reverse Osmosis purification sequence to eliminate harmful dissolved chemicals, heavy metals, total dissolved solids, and microbial pathogens directly from pipeline supplies.

In Bangladesh, municipal water lines and groundwater aquifers frequently carry elevated concentrations of dissolved iron, heavy mineral hardness, industrial effluents, and aggressive suspended colloidal silt. Operating biological or chemical sedimentation tanks without inclined settling media requires massive basin footprints, allows floc carryover, and causes premature fouling of downstream filtration beds. Furthermore, relying on commercial 20-liter manual water jars introduces secondary contamination risks from poorly sanitized containers. Installing the dedicated Tube Settler Media provides an impenetrable molecular filtration barrier, safeguarding whole families and corporate staff while eliminating recurring bottled water procurement expenses.

Key Features of Tube Settler Media:
• Multiplied Effective Clarification Area: Multiplies sedimentation surface area dramatically by utilizing 60-degree inclined parallel channels to accelerate particle fall times.
• Hexagonal Chevron Channel Design: Features an anti-crossflow chevron geometry that dampens hydraulic turbulence and channels settled sludge smoothly downward.
• Heavy-Duty Chemical-Resistant Construction: Fabricated from virgin PVC or polypropylene (PP) offering excellent structural resistance to acidic, alkaline, and saline wastewater.
• Drastic Footprint Reduction: Enables existing sedimentation tanks to operate at double to quadruple processing capacities without requiring structural civil expansion.
• UV-Stabilized Anti-Aging Polymer: Formulated with specialized ultraviolet stabilizers to withstand outdoor sun exposure and persistent submersion without brittle cracking.
• Lightweight Interlocking Assembly: Pre-assembled into rigid, easily manageable rectangular modules designed for swift drop-in placement on bottom support grids.

Technical Specifications of Tube Settler Media:
• Product Name: Tube Settler Media
• System Category: Hexagonal Lamella Tube Settler Media Modules
• Polymer Material: High-Impact Rigid Virgin PVC / Polypropylene (PP)
• Channel Incline Angle: Standard 60-Degree Self-Cleaning Inclination
• Cross-Sectional Geometry: Symmetrical Hexagonal / Chevron Structure
• Module Block Dimensions: Standard 1000 mm x 500 mm x 1000 mm (Custom Sizing Available)
• Maximum Operating Temperature: Up to 65°C Continuous Fluid Immersion
• System Warranty: 1 Year Comprehensive Service Warranty

Why Choose Tube Settler Media for Daily Use:
Investing in industrial Tube Settler Media ensures reliable clarification performance while providing uncompromising drinking water hygiene. Outdated horizontal settling basins suffer from thermal stratification and wind-driven turbulence that disturb gentle settling flocs.

Our reinforced polymer module assembly keeps internal fluid pathways fully shielded and sterile. The high-pressure Reverse Osmosis molecular separation process combined with high-performance upstream gravity clarification protects secondary filtration units, ensuring that pressure sand filters, downstream pipelines, and cookware remain completely free of heavy suspended sludge and white limescale deposits.

Detailed Stage-by-Stage Clarification Process:
The treatment process begins when coagulated and flocculated wastewater enters the clarifier basin from bottom distribution laterals. As water ascends vertically through the lower inlet openings of the 60-degree inclined tube modules, laminar fluid dynamics replace turbulent mixing.

Suspended solid flocs and heavy particulate residues settle downward onto the lower inclined surfaces of individual chevron channels within a short vertical travel path. As dense particles aggregate, gravitational pull overcomes upward fluid velocity, causing the compacted sludge to slide smoothly down the channel incline into bottom collection hoppers. Meanwhile, clean, clarified liquid discharges from the top weir troughs into tertiary treatment lines.

Maintenance and Care Guidelines:
Maintaining high clarification standards requires regular inspection of top weir overflow balance during monthly plant inspections. Checking that water levels rise evenly across all modules prevents localized channel overloading and floc breakthrough.

Performing periodic gentle low-pressure air scouring or gentle water flushes prevents biological sludge buildup inside the lower module openings. Green Bird Water Technology provides comprehensive technical support, authentic replacement parts, and responsive maintenance servicing across Bangladesh to ensure continuous operating reliability throughout the lifespan of your machine.

Ideal Applications:
• Industrial effluent treatment plants (ETP), textile dyeing mills, and chemical facilities.
• Municipal water treatment facilities and urban sewage treatment plants (STP).
• Surface river water clarification plants and deep tube-well iron treatment systems.
• Food processing factories, beverage bottling utilities, and industrial wash plants.