UV Set

UV Set

• Product Name: UV Set
• System Category: Commercial & Industrial Ultraviolet Disinfection System
• Sterilization Rate: 99.99% Microbial DNA Inactivation (253.7 nm UV-C)
• Reactor Construction: SUS304 / SUS316 Sanitary Food-Grade Stainless Steel
• Control Unit: Integrated Stainless Steel Ballast Console with Alarms
• Applications: Mineral Water Plants, Commercial RO, Bottling & Food Factories
• Warranty: 1 Year Comprehensive Service Warranty

Description

UV Set

Table of Contents

Product Overview:
The industrial-grade UV Set is an engineering-grade, heavy-duty ultraviolet disinfection system engineered specifically for contemporary residential kitchens, apartment dining spaces, executive office suites, and medical clinics. Built with mirror-polished SUS304 or SUS316 stainless-steel reactor vessels, high-transmission pure quartz sleeves, multi-lamp germicidal configurations, and an integrated electronic control ballast console, this UV Set delivers continuous high-volume microbial eradication on demand. It connects seamlessly to any multi-stage Reverse Osmosis purification sequence to eliminate harmful dissolved chemicals, heavy metals, total dissolved solids, and microbial pathogens directly from pipeline supplies.

In Bangladesh, municipal water lines and groundwater aquifers frequently carry elevated concentrations of dissolved iron, heavy mineral hardness, industrial effluents, and aggressive biological pathogens. Operating commercial purification or bottling lines without high-capacity germicidal systems risks massive microbial outbreaks, biofilm proliferation across distribution loops, and severe health regulatory shutdowns. Furthermore, relying on commercial 20-liter manual water jars introduces secondary contamination risks from poorly sanitized containers. Installing the dedicated UV Set provides an impenetrable molecular filtration barrier, safeguarding whole families and corporate staff while eliminating recurring bottled water procurement expenses.

Key Features of UV Set:
• 99.99% Broad-Spectrum Pathogen Inactivation: Radiates high-intensity 253.7nm ultraviolet-C light to destroy the cellular DNA of bacteria, viruses, coliforms, and protozoan cysts instantly.
• Heavy-Duty Sanitary Stainless Steel Reactor: Constructed from SUS304 or SUS316 food-grade stainless steel with internal electro-polishing for maximum optical reflection and zero rust.
• Integrated Ballast Control Console: Houses multi-channel electronic ballasts, operational hour counters, individual lamp indicator lights, and audible failure alarm systems.
• High-Purity Fused Quartz Sleeves: Encloses germicidal lamps within high-transmittance pure silica quartz sleeves that shield lamps from direct fluid contact and thermal shocks.
• Instant High-Flow Continuous Sterilization: Neutralizes living micro-organisms in real time at high flow rates without requiring bulky chemical storage or prolonged reaction times.
• Chemical-Free Physical Disinfection: Purifies fluid streams without adding harmful chlorine, changing water taste or pH, or creating hazardous chemical disinfection byproducts.

Technical Specifications of UV Set:
• Product Name: UV Set
• System Category: Commercial & Industrial Multi-Lamp Ultraviolet Disinfection Skid
• Chamber Construction: Food-Grade SUS304 / SUS316 Mirror-Polished Stainless Steel
• Flow Treatment Range: 12 GPM to 100 GPM (Customized Capacity Sizing Available)
• Germicidal Wavelength: 253.7 nm UV-C Optical Sterilization Band
• Operating Ballast Console: Heavy-Duty Stainless Steel Enclosure with LED Indicators
• Operating Working Pressure: Up to 150 PSI Maximum Hydraulic Pressure Rating
• Operational Voltage: 220V AC / 50 Hz Single-Phase Power Supply
• System Warranty: 1 Year Comprehensive Service Warranty

Why Choose UV Set for Daily Use:
Investing in a commercial UV Set ensures complete biological safety while providing uncompromising drinking water hygiene. Chemical chlorination leaves foul chemical residues and carcinogenic byproducts that compromise finished product quality.

Our enclosed stainless-steel reactor keeps internal fluid pathways fully shielded and sterile. The high-pressure Reverse Osmosis molecular separation process combined with high-throughput ultraviolet sterilization eliminates biological bacteria and cysts, ensuring that storage tanks, filling lines, and cookware remain completely safe from microbial contamination and white limescale deposits.

Detailed Stage-by-Stage Disinfection Process:
The treatment process begins as purified water enters the inlet flange of the horizontal stainless-steel cylinder. The fluid spreads across internal baffles, ensuring uniform hydraulic contact around the enclosed quartz sleeves without hydraulic dead zones.

High-output germicidal tubes inside the sleeves emit concentrated 253.7nm UV-C photon energy through the quartz into the passing fluid. The radiation penetrates the protective cell walls of microorganisms, permanently disrupting their DNA and RNA molecular structures. Rendered biologically inactive and incapable of reproduction, harmless deactivated organisms exit the top outlet port directly into bottling carousels or distribution piping.

Maintenance and Care Guidelines:
Maintaining high disinfection standards requires replacing germicidal lamps after every 9,000 hours of continuous service. Monitoring the ballast panel indicators ensures immediate detection in the event of an individual lamp outage.

Inspecting and wiping the quartz sleeves with a mild acidic solution during semi-annual plant turnarounds removes mineral scale and maintains peak ultraviolet transmittance. Green Bird Water Technology provides comprehensive technical support, authentic replacement parts, and responsive maintenance servicing across Bangladesh to ensure continuous operating reliability throughout the lifespan of your machine.

Ideal Applications:
• Commercial mineral water bottling plants, beverage packaging, and soft drink production.
• Industrial Reverse Osmosis (RO) plants and pharmaceutical pure water loops.
• Multi-story corporate buildings, hotel kitchen supply headers, and hospital clinics.
• Food processing factories, dairy packaging units, and industrial wastewater reuse lines.

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